Industry News

Professor Invents Economical Solution for Strengthening Communication Towers

QuakeWrap, Inc., an Arizona Corporation, has successfully completed the strengthening of a cell phone tower using a patent-pending system that utilizes Fiber Reinforced Polymer (FRP) products. The repaired tower is located in a congested site in Los Angeles, CA and is one of many such towers worldwide that could benefit from this technology.  

With the increased use of mobile communication worldwide, existing cell phone towers must be structurally upgraded to accommodate loads from additional antennas.  In many cases, these towers are located in congested urban areas where zoning restrictions limit the number of towers being built, and the use of guy wires is not an acceptable option. For these types of self-supported structures, cell tower owners and carriers must find a compact strengthening system that can be used in tight spaces, and is non-disruptive to service. QuakeWrap Inc. provides just such a solution.

The first application of this technology was recently completed for Crown Castle International, the largest provider of shared wireless infrastructure in the United States. A 55 foot (17 meter) high cell tower located in a high seismic zone in southern California was strengthened to increase its load-carrying capacity. The monopole structure is made of a hollow spun precast concrete tube with a thickness of less than 2 inches (or 50 mm).  In a technique developed by the QuakeWrap engineering team, the tower was modeled and analyzed to determine the strengthening required at various elevations along the height of the tower. It was determined the lower two thirds of the tower required tension reinforcement; this was achieved by bonding Carbon Fiber Reinforced Polymer (CFRP) sheets saturated with epoxy resin to the surface of the tower.

In addition, about half of the tower was too thin, and required a thicker concrete to resist the increased load safely. According to Dr. Mo Ehsani, President of QuakeWrap, Inc. and Professor Emeritus of Civil Engineering at the University of Arizona who has invented this system, “the challenge in this case was that we had to make the wall of the concrete tower thicker; our patented PileMedic® laminates allow us to easily make a shell of any size around the tower.  The annular space between this shell and the tower can be filled with grout.”

The high structural performance of QuakeWrap® Fiber Reinforced Polymers (FRPs) combined with their low profile and flexible application made an ideal solution for the strengthening of the tower. Layers of carbon and glass fabrics, in combination with QuakeWrap’s patented PileMedic® jacket strengthening system, and proprietary epoxies and resins provided a fast and economical solution as demonstrated in a video posted to QuakeWrap’s YouTube channel.

QuakeWrap, Inc.
2055 E. 17th Street
Tucson, AZ 85719
(520) 791-7000
www.QuakeWrap.com